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AICON
PIPE XR-3.0''

A modern x-ray inspection system, designed to control the quality of liquid, semi-liquid and fragmented products transported by a 3” pipe. The device provides the highest available level of contamination detection while minimizing the rejection of uncontaminated product. The robust construction of the AICON PIPE XR device, made in the IP69 standard, enables operation in the most difficult production conditions.

150 m/min
Speed
10 Gb/s

Processing

8.5 m³/h

Performance

Advanced X-ray

INSPECTION SYSTEM FOR QUALITY CONTROL
OF PRODUCTS TRANSPORTED IN PIPELINES

ADVANTAGES

Effective detection

The highest detection level (POD) of metallic contamination and glass, stones, calcified bones, Teflon, ceramics, dense plastics, product lumps and others, with the lowest false rejection rate (FRR).

Multifunctionality

Thanks to the industry-record number of image analysis algorithms, AICON X-RAY detectors efficiently handle any type of application.

High performance

Innovative data processing method supporting production lines up to 8.5 m³/h.

Dual Energy Imaging

The optional Dual Energy technology uses two different radiation energies to differentiate between materials in order to more precisely detect contaminants in products that are “difficult”, inhomogeneous in terms of X-ray technology, which have different density, random arrangement or overlap.

Simple integration

Uncomplicated, quick integration into the production environment, thanks to a turn-key solution.

Traceability

Full product history of the manufacturing process and easy access to detailed archive data for quality control.

DIMENSIONS

BEAM GEOMETRY

TECHNOLOGy

High-efficiency, multi-threaded data processing

The industry’s highest multi-threaded data processing speeds – up to 10 Gb/s – for the most efficient image processing and maximum performance of the entire inspection system.

Self-control system

AICON PIPE XR series devices are built according to the product defect omission proof system concept. This system guarantees stable operation of software and hardware, based on dual communication and data exchange. Devices built according to this concept perform continuous self-control in order to capture their own malfunctions at all stages of the product scanning process, from image creation to image analysis, through to operative verification and the supervision of data acquisition.

Inverted inspection logic

By default, AICON X-Ray devices treat every inspected product as non-compliant and therefore deemed to be rejected. It is only during the scanning process that the system analyses and determines whether the product meets the expected quality requirements, and whether its status can be changed to compliant. This inverted product inspection logic system greatly minimizes the risk of non-compliant products making it to market, even in the event of failure of any component in the inspection system.

Advanced tracking system

Comprehensive product flow control is performed in real time, ensuring precise tracking and reliable registration of the position of each product transported – regardless of line throughput or complexity of the production process.

FEATURES

An intelligent, ergonomic design

Ergonomic solutions ensure comfortable operation and allow for easy and quick system adjustment, should you need to replace individual consumable components. Plus, these systems have been designed to the highest standard of hygiene for easy maintenance regardless of manufacturing conditions.

Simple and easy of use

Simple and convenient operation, thanks to the highly ergonomic system and automated product learning.

Interface personalization

Flexibility to adjust the control panel to suit individual user requirements, allowing for higher operational comfort.

Full MES integration

Intelligent integration into the production environment and vast compatibility with current industry standards guarantee seamless communication of the X-ray detection system with key devices in the production line (including EtherNet/IP, PROFINET, S7, EtherCAT, Modbus-TCP, Profibus, CAN, CANopen, OPC UA, SQL, Siemens Standard and RS).

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AICON PIPE XR-3,0'' Brochure
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AICON PIPE XR-3.0'' Brochure
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